V A Lisovskiy, V D Yegorenkov - Double layer onset inside the near-electrode sheath of a rf capacitive discharge in oxygen - страница 1

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Vacuum 80 (2006) 458-467

www.elsevier.com/locate/vacuum

Double layer onset inside the near-electrode sheath of a RF capacitive discharge in oxygen

V.A. Lisovskiy*, V.D. Yegorenkov

Kharkov National University, Svobody Sq. 4, 61077, Kharkov, Ukraine Received 30 March 2005; received in revised form 24 July 2005

Abstract

This paper reports the axial profiles of the electron temperature Te in the RF capacitive discharge in oxygen recorded with a probe technique. We observed the Te peaks near the boundaries of the sheaths as well as inside the near-electrode sheath. The Te peak inside the sheath is, probably, due to the formation of the double layer at the anode phase of this near-electrode sheath. The assumption of a double layer formation is also supported by the photos of the sheath glow making evident the bright region inside the sheath. The results of our measurements agree with our fluid simulation satisfactorily.

© 2005 Elsevier Ltd. All rights reserved.

Keywords: Radio-frequency capacitive discharge; Low pressure; Double layer; Probe; Negative ions

1. Introduction

Radio frequency capacitive discharge in oxygen is widely applied for etching and modifying the surfaces of polymer materials [1-3], cleaning and oxidizing the surfaces of semiconductor materials [4,5]. A large number of experimental and theoretical papers studying the characteristics of this type of the discharge were published (see, e.g., [6-17]). Let us present a brief review of main results obtained with the RF discharge in oxygen.

^Corresponding author. Tel.: +380 573 352 550; fax: +380 573 352 530.

E-mail address: lisovskiy@yahoo.com (V.A. Lisovskiy).

Van Roosmalen et al. [6] carried out experiments in 13.56 MHz oxygen discharge at 6.67-53.3 Pa and 50-800 W. They attempted to reconcile their experimental results with various theoretical mod­els and found that more than half the dissipated power remains physically unaccounted for. Jur-gensen [7] proposed a model of the near-electrode sheath of the RF discharge in oxygen. The effect of sheath collision processes on the energy and directionality of surface bombardment in reactive ion etching was modelled. Equations were derived for the average energy of ions and neutrals and the ion energy distribution function. Misium [8] presented a macroscopic model of the plane-parallel RF discharge in oxygen predicting the

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plasma characteristics against the parameters under control (gas pressure, power, inter-electrode gap), as well as made a number of recordings of RF voltage, current and power in a symmetric discharge. Sommerer and Kushner [9] developed a hybrid Monte Carlo fluid simulation which was applied to a variety of gas mixtures of interest to materials processing (including oxygen and their mixtures with helium, nitrogen and CF4). Lichten-berg et al. [10] developed a macroscopic analytic model for three-component electronegative oxygen plasma. A positive ion ambipolar diffusion equa­tion was found. Stoffels et al. [11] measured electron and negative ion densities in the 13.56 MHz RF discharge by means of a microwave resonance technique in combination with photo detachment. They developed a kinetic model, incorporating volume and wall reactions of ions as well as neutral species. Vender et al. [12] measured the negative ion density profile in low-pressure oxygen RF plasma by a photo detach­ment technique and considered the discharge kinetics and the charged particle balance. Feoktis-tov et al. [13] developed a self-consistent numerical model for an RF discharge in oxygen and calculated the energy distributions of both charged and neutral plasma components using a Monte Carlo method. Aoyagi et al. [14] observed the intense OI emission just in front of the instanta­neous cathode in O2 gas discharge at 1 MHz, which is considered to be due to the excitation caused by the recombination collisions. Shibata et al. [15] performed numerical analysis of oxygen RF discharge between parallel plates with laser irradiation parallel to the electrode using the relaxation continuum model. They also presented [16] numerical evidence regarding a new type of self-sustaining mechanism for RF oxygen plasma when new electrons are generated in the bulk plasma by the detachment reaction from negative ions with high density under the condition of a relatively high bulk field. Katch et al. [17] found that the plasma of a 13.56 MHz capacitively coupled oxygen discharge of the GEC reference cell exhibits fluctuations of the plasma potential and light emission in the kilohertz range. They explained this behaviour in terms of an attach­ment-induced ionisation instability in connection with a sufficiently high fraction of negative ions. Wang et al. [18] used the fundamental kinetic equation to derive a space- and time-averaged kinetic equation to analytically calculate electron energy probability function for the RF discharge in oxygen. Gupta and Govinda Raju [19] investi­gated the dissipated power in an RF discharge in oxygen and found that the ohmic heating in the pre-sheath region and not stochastic heating in the sheath region may be the predominant mechanism. Berezhnoj et al. [20] measured the charged species profiles in oxygen plasma of asymmetrically driven capacitively coupled RF discharge by Langmuir probe technique in the range of pressures from 2.67 to 26.7 Pa and for inter-electrode distances of 2-10 cm. Kaga et al. [21] obtained the spatial profiles of negatively charged particles in RF oxygen discharge over the pressure range from 13.3 to 66.7 Pa using a Langmuir probe. Bryant et al. [22] reported on actively compensated Langmuir probe measurements of low-pressure oxygen plasmas in an RF discharge at 13.56 MHz. They also presented the theory for both spherical and cylindrical probes in electronegative plasmas. Morscheidt et al. [23] performed comparison between fluid and PIC/MCC numerical models for the simulation of the coupled phenomena of discharge dynamics and chemistry in RF oxygen discharges. Lisovskiy and Yegorenkov [24] re­ported the recorded current-voltage characteristics of the capacitive RF discharge in oxygen, the extinction curve of the discharge and the a-g transition curve (the curve depicting the transition of the discharge from a weak-current to a strong-current mode), electron temperature and axial profiles of the plasma density. It was shown that in a certain range of oxygen pressures the a-g transition was accompanied by low-frequency oscillations of the plasma potential in the kilohertz frequency range. It was obtained that the region of existence of the weak-current regime of the RF capacitive discharge was limited not only from the medium pressure side, but also from the low pressure one.

Makabe et al. theoretically predicted the ex­istence of a double layer at the anode phase of the RF capacitive discharge in electronegative gases, i.e., in SF6 [25,26],O2 [27], SiH4 [28] and CF4 [29].

Formation of this double layer is an important mechanism of the RF discharge sustainment.

The present paper reports on the axial profiles of the electron temperature in the RF capacitive discharge in low-pressure oxygen recorded with a probe technique. In contrast to the electron temperature profiles in electropositive gases pos­sessing a sharp peak near the boundary of the near-electrode sheath, the second peak located inside the sheath is observed in the electron temperature profile in oxygen. Using the Siglo-RF fluid code we demonstrated that such second peak appears due to the formation of the double layer at the anode phase of the near-electrode sheath.

2. Experimental conditions

Fig. 1 depicts the scheme of the experimental device used for registering the RF discharge characteristics. The section of a fused silica cylindrical tube (not shown in Fig. 1) with inner diameter of 100 mm vacuum sealed on both ends with stainless-steel planar round electrodes (1) served as a discharge chamber. One of the electrodes of the discharge chamber was grounded. The gas supply system (2) delivered oxygen into the chamber through small orifices in a grounded electrode. The chamber was pumped through the orifices (3) in the same electrode. We used a thermoelectric gauge (4) for registering gas pres­sure from 0.1 Pa to the atmospheric one. The pumping was accomplished with pre-vacuum and

Fig. 1. Experimental set-up.

turbo molecular pumps permitting to achieve the limiting pressure of 2.67 x 10—4Pa. The generator (5) delivered the RF voltage to another electrode via the matching box (6). The choke of Lc = 4mH inductance switched across the electrodes outside the chamber removed the self-bias voltage.

The experiments were performed within the gas pressure range p = 13.3-66.7Pa in the range of RF voltage amplitudes Urf < 700 V and the RF field frequency of f = 13.56 MHz. The distance between the electrodes was L = 3.3 cm. The amplitude of the RF current 1RF was measured with a Rogowski coil (7) located on the bus, which grounded one of the electrodes. The signal from the Rogowski coil was fed to the FK2-12 device (8). The signal from the capacitive divider (9) connected to the RF electrode was fed to another input of the FK2-12 device. The device for measuring the phase difference FK2-12 is capable of registering the amplitude of the RF signal having the frequency in the range of f1 = 1MHz—1GHz and phase shift j between two signals (in our case between RF voltage and RF current). In the absence of the discharge the registered phase shift value is j = 90° = p/2, i.e., we registered only the displacement current. On igniting the RF discharge the active RF current appeared, the phase shift angle j becoming less than p/2. The accuracy of measuring the phase shift angle with FK2—12 was 0.1 degree.

Electron temperature was registered with a single cylinder nichrome probe (10) (5.5 mm in length and 0.18 mm in diameter). Cylinder probe was located such that its axis was parallel to the electrode plane. With the probe diameter of 0.18 mm one can reliably register the profiles of plasma parameters with the step of 0.5-1 mm. The probe length (5.5 mm) was chosen such that the probe current registered was sufficiently large. A shorter probe (of the length, say, 2 mm) would certainly disturb plasma less, but then one would be obliged to account for a complicated shape of the near-probe sheath around the probe's end. A relatively large probe diameter (0.18 mm) was chosen on the ground of the conclusions of paper [30], where they say that for smaller probes the ion current starts to be affected by the orbital motion of the ions. We also took into account that with

the dimensions chosen the probe kept its shape even at high temperature (on measuring a high electron current at the positive probe potential with respect to the plasma potential) in the broad range of discharge parameters. The probe with a lesser radius usually is distorted having been heated with the electron current.

We employed the resonance filter (11) consisting of a high-frequency choke and a variable capacitor tuned to the frequency fof the RF generator to prevent the RF current from penetrating the probe circuit. We also included an additional choke of Lp = 10 mH inductance to suppress the main frequency signal and its harmonics in the probe circuit. Electron temperature Te was determined from the linear sections of the probe current-vol­tage characteristics drawn to a semi-logarithmic scale, as well as from the second derivative of the probe current with respect to the dc voltage on the probe. The electron temperature Te values mea­sured with both techniques differed not more than 10-20%. The presence of negative ions does not affect these techniques of measuring the electron temperature [31,32], what ensures the correct determination of Te. To measure the second derivative d2Ipr/dUpr, the second harmonic tech­nique was applied, i.e., the probe current was modulated with a low-frequency voltage (with the frequency f lf « 1 —3 kHz), but the signal was registered at the frequency 2 flf. The set-up for measuring d2Ipr/dUpr was described in paper [33]. Regretfully, this set-up did not permit to make correct measurements of the second derivative d2Ipr/dUpr near the plasma potential. Therefore we could not employ the technique for measuring the temperature Tn and density nn of negative ions suggested in [31,32].

3. Experimental results

Consider the electron energy probability func­tions (EEPF) recorded with our single Langmuir probe in the near-electrode sheath and at the discharge centre (Fig. 2). The EEPF, drawn to a semi logarithmic scale, possesses at the discharge centre an approximately Maxwell shape with a well-expressed linear section (which we used for

6

0 10 20

(b) £e,eV

Fig. 2. Electron energy probability functions in the near-electrode sheath (x = 3 mm) (a) and at the discharge centre (b).

determining the electron temperature) and does not have a ''tail'' due to high-energy electrons. The EEPF recorded in the near-electrode sheath possesses two electron populations, namely, a Maxwell one and a high-energy one. In this case the EEPF ''tail'' consists of secondary electrons hit from the electrode surface by ions and photons and accelerated in the strong electric field at the cathode phase of the sheath. Plasma electrons can also acquire high energy under stochastic heating colliding with the oscillating boundary of the sheath (at the cathode phase of the sheath). A population of low-energy electrons collected by the probe in the sheath, probably, relates to the anode phase of the sheath when the boundary of the quasi-neutral plasma is moving to the electrode, the sheath is filled up with electrons and collapses. In a number of cases this section of EEPF contains a linear section; therefore we can evaluate the electron temperature from its tilt with respect to the abscissa axis (assuming the low energy electrons to possess a Maxwell distribution). The electron temperature thus determined turns up to be remarkably higher than one at the centre of the discharge gap in agreement with the results of papers [34-37].

Fig. 3 shows the axial profiles of the electron temperature (from the electrode surface to the discharge centre) we recorded at the oxygen pressure of 13.3 Pa and various values of the RF voltage. The measured thickness of the near-electrode sheath amounted about 5 mm. The profiles of the electron temperature in the figure clearly possess two peaks. One of them is located near the boundary of the sheath whereas another one turned up to be inside the sheath at the distance of about 3 mm from the electrode surface. Regarding the observation of two peaks in the electron temperature profile we can say that: (1) at voltages above 55 V the registration of this pattern might require increased spatial resolu­tion, and (2) with the voltage increasing there is a clear tendency of smoothing. The naked eye observed a luminescent layer much brighter than the adjacent regions of the sheath (exclu­ding, of course, a boundary of the near-electrode sheath with a brighter glow). Consequently, a region exists inside the near-electrode sheath in which electrons can gain energy and per­form stronger excitations and ionisations of gas molecules.

We employed the fluid Siglo-RF code, freely downloaded from the Kinema site (http://www. kinema.com/), for better understanding of the processes in the RF capacitive discharge in oxygen. This code permits to calculate the axial profile of the average energy of electrons (ee). Siglo-RF is a three-electron-moment, two-ion­moment fluid model. The electrons are described by the continuity, momentum and energy equa­tions and the ions by the continuity and momen­tum equations. Positive and negative ions are both considered. These fluid equations are coupled to Poisson's equation for the electric potential.

Fig. 4 depicts one example of such calculations for oxygen pressure of 13.3 Pa and RF voltage of 55 V. The calculated (ee) profile possesses two peaks (near the boundary of and inside the near-electrode sheath) similar to the electron tempera­ture profile recorded in experiments. The locations of the Te and (ee) peaks inside the near-electrode sheath also coincide. The peak (located near the boundary of the sheath) obtained with the Siglo-RF code is very weakly expressed, because the Siglo-RF code is a fluid code. The authors of paper [38] compared the axial profiles of plasma para­meters obtained via a fluid model and a particle-in-

cell/Monte Carlo (PIC/MC) model of a one-

dimensional, capacitively coupled RF discharge. They found that in the sheath regions, the PIC/ MC model predicts a significant rise in the mean electron energy which is not observed in the fluid model. The sharp rise in mean electron energy in the sheath predicted by the PIC/MC model is due to a continual presence of the most energetic electrons in the sheath regions over the RF period. The high-energy electrons are weighted more heavily in the calculation of the mean energy because there are fewer low-energy electrons present in the sheath at all times in the RF cycle,

Fig. 5. Axial profiles of the electron temperature Te (experi­ment) and of the average electron energy (ee) (calculation with the Siglo-RF code) at p = 66.7 Pa, URF = 130 V.

but particularly when the sheaths are in their anodic phase.

Fig. 5 shows similar Te and (ee) profiles for oxygen pressure of 66.7 Pa. Under these conditions the near-electrode sheath was about 3.5 mm thick, and the second peak of the Te profile (and the glowing layer) was at the distance of about 2 mm from the electrode.

As is known [11,12], the RF discharge in oxygen contains a considerable number of negative ions. In order to prove that the Te peak inside the sheath turns up just in electronegative gases, we performed additional measurements and calculations for argon (the profile of electron temperature shown in Fig. 6 for argon was registered in the chamber with a lesser inter-electrode gap L = 22 mm). It follows from Fig. 6 that the Te and (ee) profiles in the RF discharge in argon possess only a single peak located near the boundary of the near-electrode sheath. On approaching the electrode surface the Te and (ee) decrease uniformly. We observed no additional glowing regions inside the sheath in argon. The experimental data we obtained for Te are in good agreement with the calculations from [37]. At the same time we observed an additional brightly shining layer inside the near-electrode sheath of the RF discharge in electro­negative gases SF6 and CF4. However, the probe measurements in these gases are impeded, because the surface of the probe is quickly coated with a

Fig. 6. Axial profiles of the electron temperature Te (experi­ment) and of the average electron energy (ee) (calculation with the Siglo-RF code) in argon for L = 22mm, p = 13.3 Pa,

Urf = 220V.

sulphur film (in SF6) or a polymer film in CF4, which are difficult to remove simply by heating the probe to a high temperature. Therefore we cannot depict here the axial Te profiles for SF6 and CF4. But the presence of the glowing region in the near-electrode sheath in electronegative gases like O2, SF6 and CF4 indicates that negative ions play a role in its formation.

One can argue on the validity of Langmuir probes in space-charge regions, in electronegative cases, in presence of anisotropic velocity distribu­tions, etc. but even when the probe does not provide high-accuracy data, it allows at least to detect some basic features. As the naked eyes report of the bright region inside the sheath that means double layer is regarded to be the most reliable evidence. We made photos of the near-electrode glows and digitized them.

Fig. 7 shows the photos of near-electrode sheaths in RF discharge in oxygen and argon (p = 13.3 Pa and URF = 150 V). The photos pro­vide the evidence that a bright luminous layer is observed inside the near-electrode sheath in oxy­gen whereas it is absent in argon. We digitized these photos, and Fig. 8 depicts in blue colour the output intensity distributions of luminosity in oxygen and argon discharges across the sheath width. A slight increase in the intensity of the glow near the electrode surface is due to the reflection of

Fig. 7. Photos of near-electrode sheaths in RF discharges in oxygen and argon (p = 13.3Pa and URF = 150 V).

Fig. 8. Intensity distributions of discharge glow in oxygen and argon shown in blue colour across the sheath width, p = 13.3Pa and Urf = 150 V.

light off the electrode. We also presented a similar profile of luminosity of RF discharge in oxygen in Fig. 4. The location of the luminous layer of the electron temperature and average energy peaks inside the near-electrode sheath agree well between themselves. Thus, though the application of the probe technique for measurements inside a near-electrode sheath might be subjected to equitable criticism, just the probe current-voltage character­istics were the first to indicate the enhanced local

heating of electrons inside the near-electrode sheath in oxygen (and its absence in argon).

Now let us consider the time-averaged profiles of the RF potential U, RF electric field E, concentrations of electrons Ne, of positive Ni and negative Nn ions calculated with the Siglo-RF code (Fig. 9). The U and E profiles for oxygen presented in this figure are similar to the profiles for electropositive gases qualitatively [39-41]. The concentration of negative ions Nn in the discharge volume almost coincides with the concentration of positive ions Ni but for the near-electrode sheaths. The negative ions are trapped in the discharge volume being contained in the potential well; therefore, they are almost absent in the near-electrode sheaths. The Ni and Nn profiles in the quasi-neutral plasma are bell-shaped. The electron concentration Ne in the discharge volume is almost

Fig. 9. Time-averaged profiles of RF potential U and RF electric field E (a), concentrations of electrons Ne, positive Ni and negative Nn (b) ions at p = 13.3 Pa, URF = 55 V.

constant; we observe the weakly expressed Ne only inside the near-electrode sheaths.

In Fig. 9 (as well as in Fig. 10) the grounded electrode is to the left (x = 0), and the RF electrode is to the right (x = 3.3 cm). Fig. 10 presents the axial profiles for the time moment when the RF electrode possesses the maximum negative potential Uel =—55 V. The near-elec­trode sheath near the RF electrode is in the cathode phase; it is almost free of electrons. At the same time the near-electrode sheath near the grounded electrode is in the anode phase and filled with electrons. It is quite clear from Fig. 10 that a double layer is formed in the left sheath, the peculiarities being present in the profiles of the potential U and RF electric field E. The profile of the electron concentration Ne possesses a well-expressed peak inside the near-electrode sheath.

Fig. 10. Axial profiles of RF potential U and RF electric field E

(a) , concentrations of electrons Ne, positive Ni and negative Nn

(b) ions as well as of the ionisation rate at p = 13.3 Pa, Urf = 55 V for the time moment when the potential of the RF electrode is equal to Uel = —55 V.

This is caused by the increased ionisation rate in the region of existence of the double layer which 2-3 times exceeds one at the centre of the discharge gap in the quasi-neutral plasma. The authors of papers [25-29,36,37,39,40,42] obtained similar U,

E and Ne profiles for the anode phase of the near-electrode sheath of the RF discharge in electro­negative gases. Perhaps it is the onset of the double layer at the anode phase that leads to the local increase of the electron temperature inside the near-electrode sheath we discovered in the experi­ment.

In the RF discharge the numbers of electrons and positive ions hitting the electrode surface during the period T of the RF field must be equal. Positive ions come to the electrode surface in the form of the almost constant current Ii, modulated with the RF field frequency. Electrons can approach the electrode surface only at the anode phase of the sheath, the electron current Ie to the electrode having the pulsed form (Fig. 11). The areas fTIi(t) dt and J0T |Ie(t)| dt must be equal. In the RF discharge in electropositive gases this condition is easily met, because in plasma Ni «Ne. However, in electronegative gases in plasma we have Ne <Ni. For example, we obtain from Fig. 9 at the centre of the dis­charge Ne & 4.62 x 107 cm—3, Ni ъ 6.11 x 109 cm—3, Nn & 6.064 x 109cm—3, i.e., Ne/Nn & 7.6 x 10—3. Consequently, the majority of electrons in the discharge volume are attached to oxygen molecules

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